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EPB production line integrates multi-station turntable, ultrasonic welding, resistance welding, laser welding, high-speed friction conveyor, high-speed grease injection equipment, six-axis robot, automatic batching mechanism, vibration and efficiency detection, leakage detection and other related technologies. Key equipment are used in Germany, Japan, Switzerland, France and other international well-known suppliers (Herrmann, LPKF, Myachi), the degree of automation and reliability in the international leading level. ◆ Capacity: 4 million units/year ◆ Beat: 13 seconds/piece ◆ Floor area: 400㎡ ◆ Automation rate: 95% ◆ Error prevention rate: A total of more than 70 items of error prevention, error prevention rate 100% ◆ Traceability: Equipped with MES system, the whole process of information accurate traceability |
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EAD all uses international first-class production equipment, the automation rate is more than 90%, the error prevention coverage rate of key characteristics is 100%, and the process capacity of key characteristics is ≥1.67, which effectively ensures the production quality. ◆ The Swiss Kistler servo press is used to ensure product quality through real-time pressure displacement monitoring ◆The American COOPER automatic tightening tool is used to monitor the tightening torque and Angle ◆The use of Swiss ABB robots to achieve the production of unmanned automatic assembly ◆The use of Germany Siemens PLC and electronic control components to ensure the stable operation of the line body ◆Workshop production line automation rate of more than 90% ◆Key characteristics Process capability ≥1.67 ◆Key features Error prevention coverage 100% |
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EAI has planned a total of 5 automation lines, and 3 have been in place, with an annual capacity of 1.2 million sets, covering an area of 2700 square meters, with an automation rate of more than 95%, and the error prevention coverage rate of key features is 100%. ◆ Key equipment adopts international first-class brand to ensure product manufacturing accuracy and product stability ◆ Traceability: Accurate traceability of key components ◆ On-line scanning code interlock, electronic visual identification ◆ Core process closed-loop control ◆ Production data is automatically uploaded, stored, analyzed and judged ◆ Key characteristics Process capability: ≥1.67 ◆ Beat: 57 seconds ◆ Production personnel: 1 for each line AB, 0 for line C |