Advanced
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Zhangjiagang factory land planning

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Lean automated assembly line

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Advanced brake manufacturing equipment

and testing equipment

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Digital intelligent manufacturing 

management system

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EPB production line integrates multi-station turntable, ultrasonic welding, resistance welding, laser welding, high-speed friction conveyor, high-speed grease injection equipment, six-axis robot, automatic batching mechanism, vibration and efficiency detection, leakage detection and other related technologies. Key equipment are used in Germany, Japan, Switzerland, France and other international well-known suppliers (Herrmann, LPKF, Myachi), the degree of automation and reliability in the international leading level.

◆ Capacity: 4 million units/year

◆ Beat: 13 seconds/piece

◆ Floor area: 400㎡

◆ Automation rate: 95%

◆ Error prevention rate: A total of more than 70 items of error prevention, error prevention rate 100%

◆ Traceability: Equipped with MES system, the whole process of information accurate traceability


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EAD all uses international first-class production equipment, the automation rate is more than 90%, the error prevention coverage rate of key characteristics is 100%, and the process capacity of key characteristics is ≥1.67, which effectively ensures the production quality.

◆ The Swiss Kistler servo press is used to ensure product quality through real-time pressure displacement monitoring
The American COOPER automatic tightening tool is used to monitor the tightening torque and Angle
The use of Swiss ABB robots to achieve the production of unmanned automatic assembly
The use of Germany Siemens PLC and electronic control components to ensure the stable operation of the line body
Workshop production line automation rate of more than 90%
Key characteristics Process capability ≥1.67
Key features Error prevention coverage 100%
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EAI has planned a total of 5 automation lines, and 3 have been in place, with an annual capacity of 1.2 million sets, covering an area of 2700 square meters, with an automation rate of more than 95%, and the error prevention coverage rate of key features is 100%.

◆ Key equipment adopts international first-class brand to ensure product manufacturing accuracy and product stability

◆ Traceability: Accurate traceability of key components

◆ On-line scanning code interlock, electronic visual identification

◆ Core process closed-loop control

◆ Production data is automatically uploaded, stored, analyzed and judged

◆ Key characteristics Process capability: ≥1.67

◆ Beat: 57 seconds

◆ Production personnel: 1 for each line AB, 0 for line C

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