Intelligent
Manufacturing
Lean automated assembly line
The first phase covers an area of 30 mu (using double-storey plant structure), and the second phase covers an area of 20 mu
Zhangjiagang factory land planning
Advanced brake manufacturing equipment and testing equipment
Digital intelligent manufacturing management system
EPB, drum EPB, 1-Box, 2-Box and EMB realize platform-based, flexible and automated production
(DEK, Kohyoung, ASM, Rehm) significantly improves productivity, product quality, and delivery capabilities
(ERP, MES, WMS, APS) Create smart supply chain and improve management efficiency
Manufacturing Capability
Manufacturing - EPB Production Line
EPB production line integrates multi-station turntable, ultrasonic welding, resistance welding, laser welding, high-speed friction conveyor, high-speed grease injection equipment, six-axis robot, automatic batching mechanism, vibration and efficiency detection, leakage detection and other related technologies. Key equipment are used in Germany, Japan, Switzerland, France and other international well-known suppliers (Herrmann, LPKF, Myachi), the degree of automation and reliability in the international leading level.
Capacity: 3 million units/year
Beat: 13 seconds/piece
Floor area: 400©O
Error prevention rate: A total of more than 70 items of error prevention, error prevention rate 100%
Traceability: Equipped with MES system, the whole process of information accurate traceability
Manufacturing 2-Box Production Line
The Swiss Kistler servo press is used to ensure product quality through real-time pressure displacement monitoring
The American COOPER automatic tightening tool is used to monitor the tightening torque and Angle
Workshop production line automation rate of more than 90%
Key features Error prevention coverage 100%
2-Box all uses international first-class production equipment, the automation rate is more than 90%, the error prevention coverage rate of key characteristics is 100%, and the process capacity of key characteristics is ¡Ý1.67, which effectively ensures the production quality.
The use of Swiss ABB robots to achieve the production of unmanned automatic assembly
The use of Germany Siemens PLC and electronic control components to ensure the stable operation of the line body
Key characteristics Process capability ¡Ý1.67
Manufacturing 1-Box Production Line
1-Box has planned a total of 5 automation lines, and 3 have been in place, with an annual capacity of 1.2 million sets, covering an area of 2700 square meters, with an automation rate of more than 97%, and the error prevention coverage rate of key features is 100%.
Key equipment adopts international first-class brand to ensure product manufacturing accuracy and product stability
Production data is automatically uploaded, stored, analyzed and judged
Key characteristics Process capability: ¡Ý1.67
Traceability: Accurate traceability of key components
On-line scanning code interlock, electronic visual identification
Core process closed-loop control
Beat: 57 seconds
Production personnel: 1 for each line AB, 0 for line C
